Fabricated Components and Assemblies

Engineering of Fabricated Components & Assemblies
 

ENGINEERING

Engineering being our core, any project undertaken may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of Fabricated Components & Assemblies.
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various Fabrication processes such as Deep Bending & Forming of Thi...ck Sections, Tube Cutting / Forming / End Closing / Drilling and Welding inclusive of Arc, Gas, MIG, TIG, Argon, Resistance & Projection Welding etc. enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost/Precision/Volume/Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements & desir...ed specifications, we contemplate on vital process parameters such as Load Factor, Weld Strength, Ease of Fabrication, Installation, Corrosion resistance, Service Life etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE AND ADVANCED JOBS

Our core competencies are in handling Fabricated Parts & Assemblies having intricate Shapes & Profiles, Deep For...ms and Complex Assembling with Close Tolerances and Geometric Accuracy of various types of Ferrous, Non Ferrous & other non-metallic raw materials.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as Mismatch, Distortion, Segregation, Weld...ing defects such as Porosity, Inclusion etc. and incorporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design parame...ters and render optimum manufacturability solutions such as controlled material consumption by effective Plate layout, elimination of Tooling Costs with advance Cutting Technologies, optimization of welding process parameters like Full Strength, Balancing Runs, Minimal Layers, etc.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fin...ite Element Analysis (FEA) etc. for in-depth understanding of clients specifications & interfacing in further operations and subsequently assisting our Fabricators & Welders to profoundly understand the Job Profile leading to an optimized production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and preven...tive maintenance systems supported by tool room for Fabrication Dies, Tools, Welding Jigs, Fixtures, Gauges and Special Inspection Devices to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laboratori...es dedicated to Fabrication and Welding Technologies assist us in enhancing our competencies.

ALLIED PROCESSES , ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like Grinding, Buffing, Polishing, Spray Painting, Powder Coating, Ho...t Dip Galvanizing, etc. and other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Manufacturing setups with our associated production units, vendors & subcontractors for sheet metal working comprises of…

CONVENTIONAL MACHINES  

  • Profile Cutting Machines
  • Gas Cutting Machines
  • Portable & Radial Drilling Machines of various capacities
  • Steel Bending, Rolling & Curving Machines
  ADVANCED MACHINES  

  • Laser Cutting / Punching Machines
  • Plasma Cutting Machines
  WELDING SET UPS FOR:  

  • Arc
  • Gas
  • TIG
  • MIG
  • SAW
  • Argon
  • Resistance
  • Projection
CONSULTING R&D INSTITUTES & TESTING LABS DEDICATED TO WEILDINGS & FABRICATIONS   

  • Metallurgical Lab
    For chemical & physical properties inclusive of:
      

    • Spectro Analysis
    • Radiography
    • Liquid Penetrant Testing
    • Ultrasonic Testing
    • Magnetic Particle Inspection, etc.
  • Metrology Lab (having advanced instruments like CMM)
    For dimensional & physical measurements
  INSPECTION FACILITIES  

Equipment & measuring instruments for precision in manufacturing such as…

  • Digital Verniers & Micrometers
  • Digital Height Gauges
  • Profile Projectors
  • All Standard Inspection Equipment
   

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc.

Non-Ferrous Metals  

  • Copper & its Alloys
  • Brass 
  • Bronze
  • Aluminum & it’s Alloys
Ferrous Metals  

  • Alloy Steel
  • Carbon Steel
  • Stainless Steel
Specialty Materials   

  • Nickel based Alloys
  • High Strength Aluminum Alloy

Input Forms Utilized: Blocks, Thick Sections, Bar Stocks, Coils & Wires, Plates, Solid Profiles, Tubes and Pipes

As a part of our total solutions approach, we also undertake auxiliary and allied processes encompassing…

  • Post Fabrication Cleaning: Fettling, Welding Cleaning, Manual Grinding, Deburring
  • Heat Treatments: Hardening, Carburizing, Tempering, Annealing, Stress Relieving / Normalizing after Welding etc
  • Surface Strengthening: Shot Blasting, Shot Peening, Sand Blasting, etc
  • Surface Finishing: Polishing, Buffing, Etching, Laser Etching, Electro Polishing
  • Surface Finishing: Electro Plating, Zinc Plating, Nickel Plating, Chrome Plating, Black Oxidizing
  • Specialty Surface Painting / Coatings: Galvanizing, Liquid Spray Painting, Powder Coating, Anodizing, etc in different Qualities / Colors

All our Fabricated Products are manufactured in adherence to our quality policy & work system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.

Additionally, quality procedures specific to our fabricated components manufacturing are…

  • Typical testing & inspection inclusive of raw material & fabricated products for Chemical Composition and Physical Properties, Microstructure, Tensile Test, Radiography, Hardness Test, Liquid Penetrant Testing, Fluorescent Powder Test, Ultrasonic Testing, Magnetic Particle Inspection, etc are performed as per the desired specifications
  • Specialized Mechanical Testing for Welding / Joining / Fastening Quality, such as Inspection of Load, Shock Resistance Test, Creep Strength Test, Pressure Leak Test, Eddy Current Inspection, Surface Roughness Tests and Salt Spray Testing are performed as per the desired specifications
  • Additional customized & comprehensive quality tests as per client drawings / specifications is inclusive of Accurately Designed Inspection Gauges and Devices
 

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured fabricated components & assemblies with focus on our client’s intent, find their infinite customized applications across all engineering industries.
 

ACHIEVEMENTS

From simple fastening & riveting to tungsten inert gas welding & brazing on odd metals COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, mechanical & automotive industries that highlight its core competencies
Here are a few products of ferrous & non-ferrous metals, developed & manufactured by a variety of fabrication processes that underpin our achievements:
Shakle Assy for Trailers

SHAKLE ASSY FOR TRAILER

Heavy Duty Terminal Assemblies

HEAVY DUTY TERNIMAL ASSEMBLIES

Glass Holding Clamps

GLASS HOLDING CLAMPS

12 mm Thick U Bracket

12mm Thick U BRACKETS

Electrical Buss Bars

ELECTRICAL BUSS BARS

Glass Door Stopper

GLASS DOOR STOPPER

OTHER PRODUCTS BY COREiNSPIRE