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ASSEMBLY ENGINEERING

ENGINEERING

Assembly Engineering being our vital portfolio, flows through the following engineering capabilities/proficiencies encompassing Assembly and Test Engineering of Final Products, Sub-Assemblies (inclusive of configuration variants) on Manual/Semi-Automated Assembly Lines to deliver as per customized design and specifications.
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our Comprehensive and Practical Knowledge of various Concurrent Processes, Multiple Parallel Activities, Assembly Line implementations (with optimized throughput time) and Test Engineering of final products, enables us ...to select the most suitable combination of Assembly Processes / Lines / Testing procedures that in turn achieves the most desirable Cost/Precision/Volume/Time efficiency matrix..

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Our Core Competencies are in handling Advanced Assembly Technologies used to ...establish Flexible & Balanced Assembly Lines with Conveyerised Material Flow and Computer aided Testing and feedback to client.

HANDLING INTRICATE AND ADVANCED JOBS

Having Penetrative Abilities to understand Clients’ Assembly Complexities, Designers intent, Critical Performance Expectations and Testing requirements, we contemplate on ...latest technologies to design appropriate customized Assembly lines followed by diligent Test Plans to achieve techno-commercially optimized end products.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to Envisage & Encounter Online human errors & operational flaws on assembly line and Testing Infrastructure such as Unbalanced Lines, Interrupted Material Flow, Inappropriate Testing Sequence etc.... and incorporate predefined remedies while designing the assembly line, operations and test plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our Backward Integration Expertise and Value Engineering initiatives to revisit Assembly Performance and... appropriately synchronize the Material flow, Assembly Line Processes and Testing to render solutions thus add value to final product combined with Optimum Utilization of Resources, leading to Minimal Cost.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We Provide Comprehensive support in Assembly Design & Development using advanced tools such as 3D Software, Design for Assembly (DFA), Line Stimulation etc. ...to understand Clients Assembly Intricacies and subsequently assisting our Line Managers & Testing operators to profoundly comprehend the resultant end product leading to an optimized Assembling process thus adding Value to Clients' End Product Quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of Assembly & Test Engineering, Tool Design-Development and Preventive Maintenance Systems supported ...by Tool Room for Jigs & fixtures needed on Assembly line & Test Bench to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laboratories dedicated to ... Assembly Line Automation and Test Engineering assist us in Enhancing our Competencies.

ALLIED PROCESSES , ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our Post-manufacturing after Assembly & testing like Audit Testing, Traceblity & ...Packing Automation makes us a Total Solution provider to our Clients.

MANUFACTURING & ASSEMBLY LINES

Coreinspire’s associate manufacturing units are well equipped with the following machine set ups used for Assembly Productions and Testing Engineering

Assembly Lines-Basic Set Ups

  • Assembly Tables of various dimensions equipped with MTM (Motion Time Measurement) techniques.
  • Center Tables of various dimensions and shapes to align with Assembly Tables and Testing devices.
  • Motorized, Manual Conveyors for movement of components, sub-assemblies and Final products to various stations and Test set-ups.
  • Dedicated Jigs, Fixture and various Gauging devices to enhance productivity.
Test Engineering Set ups (With Traceablity Barcoding) for..

  • Conveyerized Thermal Overload Testing
  • Conveyerzied Magnetic Threshold Testing
  • Millivolt Drop (MV drop) Testing
  • High Voltage (HV) Testing Setups
  • Digital Tightening Torque Testing
  • Vibration Level Checking
  • Leak Testing

Coreinspire’s associate manufacturing units are well equipped with Assembly Lines and Testing Set ups described below.

MECHANICAL FASTENING

  • Spin Riveting Machines
  • Hydraulic Presses dedicated for
    • Riveting
    • Crimping
    • Clinching
  • Hydro-pneumatic Impact Wrenches
  • Electrical Screw Drivers
  • Pneumatic Screw Drivers
WELDING TECHNOLOGIES

  • CO2 Welding Machines
  • TIG welding Machines
  • MIG welding Machines
  • Resistance Welding Machines –including
    • Spot Welding
    • Projection Welding
    • Seam Welding
  • State of the Art Flame Brazing Set-ups
  • Wave Soldering Machine
NON-FUSION TECHNIQUES

  • Ultrasonic welding machines
  • Dedicated SPMs for dispensing of Adhesive for Bonding and Similar operations.
OUT SOURCED RESOURSES

  • Electron Beam Welding Machines
  • Laser Beam Welding Machines
  • Submerged Arc Welding Machines
  • The inputs to an Assembly Line are varied and dynamic depending upon the type and function of the Product being assembled.
  • The scope of inputs encompasses vital components ranging from miniature parts (such as Screw, ‘O’ Rings, Washers etc.) to functionally crucial parts and/or sub assemblies (For e.g. an Impeller and an Integral Shaft Bearings of a Water Pump Assembly).
  • The vital components are by and large from our various below product lines (Product Page) or components provided by the overseas Client as per their preference.

At Coreinspire, Techno-Commercially optimized price-quality matrix being the prime forte, the following Assembly Line Methods are employed depending upon the configuration variants of Clients’ Assemblies & Sub Assemblies.

  • Modular Assembly
  • Cell Manufacturing
  • Team Production
  • U-shaped Assembly Lines
  • Semi-Automated Assembly Line Systems

Mechanical Fastening at Coreinspire encompasses a Range of Processes inclusive of …

  • Conventional Fastening
  • Riveting- including Blind riveting and Self-Piercing riveting
  • Crimping – using Special Punches and Die forms.
  • Clinching- using Dedicated Tooling and Punches.
  • Hybrid Joints – Fastening , Interlocking and/or Adhesives

Coreinspire utilizes a variety of Standard & Custom Designed Fasteners including Nuts, Bolts, Screws Studs, Rivets and mechanical interlock sets to assemble components into the End Product.

Coreinspire’s Welding & Joining expertise is varied & dynamic, encompassing various Fusion Welding processes and Techniques as described below

  • Arc welding
  • Laser welding
  • Electron Beam welding (EBW)
  • Resistance Welding
  • Brazing
  • Soldering

Coreinspire utilizes a variety of Standard & Custom Designed Fasteners including Nuts, Bolts, Screws Studs, Rivets and mechanical interlock sets to assemble components into the End Product.

Coreinspire’s undertakes various Non-Fusion Joining processes and Techniques as described below

  • Ultrasonic Welding
  • Adhesive Bonding
  • Joining-Bonding of various…
    • Metal to Metal
    • Metals to Non Metals
      (inclusive of Plastics, Composites and Ceramics)
    • Non Metals to Non Metals
      (inclusive of Plastics, Composites and Ceramics)

Coreinspires enhances the quality of Testing and Productivity of the End products while optimizing the cost.

  • Test engineering & calibration at Coreinspire are designed to meet Customers Product Performance Specifications.
  • Test engineering is carried out on “State of the Art” Automated or semi-Automated Test benches / equipment,
  • Safety Aspects and any Other Specified Performance Tests as laid down by respective International Standards.
  • Every Product coming out from the Assembly line is thoroughly tested for all Routine Mechanical & Electrical Tests …
MECHANICAL CHECKS

  • Tightening Torque
  • Dimensional Accuracy
  • Vibration Testing
  • Leak Testing
ELECTRICAL CHECKS

  • Thermal Overload Testing
  • Magnet threshold Testing
  • Milivolt Drop Testing
  • High Voltage Testing
  • Our Assembly products, Sub-Assemblies (inclusive of configuration variants) undergo stringent quality control procedures which are outlined in our quality policy & manufacturing process (You may refer to these on Page 5 & 7 for better understanding).
  • QC is also carried out as per Customer’s Specific Needs/Requirements as prescribed.
  • Product Traceability is maintained automatically by Bar-coding on the product on assembly line and test set-ups as soon as the product clears the tests
  • Final Products calling for specialized packing with appropriate Drop & Load Crush testing is Undertaken, to ensure retention of Assembly Characteristics for Transportation, Storage & consumption at Customer’s end or Retailing as desired by the client.

OTHER PRODUCTS BY COREiNSPIRE