COREiNSPIRE is a trusted leader in manufacturing precision-engineered copper, brass & non-ferrous busbars, terminals, contacts, connectors, machined components and custom OEM parts for the electrical, automotive and marine electrical industries in the USA, Europe & Pacific Regions.

With expertise in copper and copper alloys, we deliver high-performance solutions through cutting-edge processes like CNC machining, forging, precision stamping followed by plating like tin, silver, etc.

Explore our tailor-made, industry-compliant copper components designed for consistent quality, durability and optimal electrical conductivity performance.

Engineering

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of components & assemblies made from copper, brass & non-ferrous metals.

Engineering Expertise For Cost Effective Products

Our comprehensive and practical knowledge of various application standards (especially Electrical and Electro...nics) and various non-ferrous metal working processes such as Precision Machining, Sheet Metal Working, Drawing, Forging, Casting, Superfinishing, Electron Beam Welding etc. enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

In-depth Understandings Of Clients' Requirements

Having penetrative abilities to understand clients' product key attributes, its functional requirements &... desired specifications, we contemplate on vital process parameters such as Homogeneity, Grain Orientation, Microstructure, Surface Finish, Surface Treatments, Conductivity, other Electro-Mechanical Characteristics to appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

Handling Intricate And Advanced Jobs

Our core competencies are in handling Heavy Electrical Parts, High / Low Voltage Power Transmission Products, Switchgear ...Parts and other Components made of Copper & Brass (including thin sections of 0.20 mm) for varied applications like Temperature Control, Fluid Engineering, Process Equipment etc. having intricate Shapes & Profiles with Close Tolerances and Geometric Accuracy.

Predefined Remedies To Avoid Process Defects

We are apt to envisage & encounter process defects and limitations such as Grain Orientation issues, Microstru...ctural defects like Inclusions, Scratches, Oxidation on functional surfaces, Thinning & Cracking during Bending, High Burr levels, variations in Electrical Properties etc. and incorporate predefined remedies while designing the manufacturing plans.

Value Engg., Reverse Integration & Design Upgrade

We stand ready with our backward integration expertise and value engineering initiatives to revisit design parame...ters and render optimum manufacturability solutions such as diligent savings by material Wastage Controls, optimizing Electro-Mechanical Performance, suggesting alternate grade of Raw Materials for techno-commercial advantage.

Engineering Software Application & Info Tech

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fin...ite Element Analysis (FEA) etc. for in-depth understanding of clients specifications & further interfacing in assembling and subsequently assisting our tool designers and manufacturing team to profoundly understand the Job profile leading to an optimized production process thus adding value to clients' end product quality.

Manufacturing Engineering & Tooling Solutions

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and prevent...ive maintenance systems supported by tool room for various Non-Ferrous Metal Working Processes to achieve mass production with consistent quality at minimal inspection.

Alliance With Technical Institutes & Experts

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laboratori...es dedicated to Non-ferrous components' manufacturing and its application fields especially Electrical and Electronics, assist us in enhancing our competencies.

Allied Processes, Assembly Engg. & Total Solutions

Our post-manufacturing and supportive activities like Joining, Soldering, Brazing, Welding, Speciality Surf...ace Finishing, Coating / Plating, other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

Manufacturing

Copper, brass & non-ferrous components & assemblies are produced using the same manufacturing processes as any other metals.

Please visit our product lines to understand our manufacturing set-ups & testing facilities.

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc.

Copper

ETP grade Copper
Oxygen Free Copper
DHP grade Copper

Copper Alloys

Brass
Tin Brass
Phosphor Bronze
Gun Metal

Specialty Alloys

Beryllium Copper
Copper Iron Alloy
Tellurium Copper
Tungsten Copper
Zirconium Copper
Chromium Copper
Copper Nickel
Silicon Bronze

Other Non-Ferrous Metals

Aluminum & its Alloys

Metal Forms Utilized: Bar Stocks (Rounds, Flats, Plates & Profiles), Sheets, Coils, Tubes, Blocks & Thick Sections.

Copper, Brass & Non-Ferrous components & assemblies are produced using the same manufacturing processes as any other metals.

Please visit our product lines to understand the manufacturing processes of each.

As a part of our total solutions approach, we also offer auxiliary and allied processes with a special focus on Electrical & Electronic Components, encompassing…

Heat Treatments: Annealing, Homogenizing, Stress Relieving, Solution Treating, Precipitation & Quench Hardening and Tempering
Specialty Surface Plating & Treatments: Silver, Tin, Electrolysis Nickel, Acid dipping, Anodizing etc.
Surface Finishing: Polishing, Buffing, Etching, Laser Etching, and Electro Polishing.
Welding / Brazing / Soldering: Spot Welding, Projection Welding, Spot brazing, Flame Brazing, Indirect brazing, Induction brazing, Wave Soldering, etc.
Joining: Specialized joining like Specialized Riveting, Spin Riveting, Interlock by Semi shearing, etc.

All our products are manufactured in adherence to our quality policy & work system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.

Additionally, quality procedures specific to our components made from Copper, Brass & Non-ferrous metal’s manufacturing are…

Typical Testing & Inspections inclusive of Raw Material Testing for Chemical Composition and Physical Properties, Surface Roughness Testing,Ultrasonic Testing, Dye Penetrate Testing, etc as per clients’ drawing / specification.
For Electrical Applications, tests inclusive of Electrical Conductivity, Thermal Conductivity, Solderability, Brazeability as well as Metallurgical analysis such as Microstructure, Grain Direction etc. are undertaken as required.
Any other Customized & comprehensive Quality and / or Performance Tests as per Client Drawings / Specifications, inclusive of Customized Methodology and Accurately Designed Inspection Gauges and Devices.

Products & It's Applications

Our value engineered & manufactured components & assemblies made from copper, brass & non-ferrous metals, with focus on our client’s intent, find their infinite customized applications across all engineering industries.

Precision-engineered copper & brass custom machined parts, forged terminals & CNC-turned components for Global OEMs & ODMs

Copper and brass pressed and sheet metal fabrication parts, including clips, connectors and links for international OEMs

Copper & brass busbars, connectors, terminals, links & assemblies for high/low voltage switchgear & electrical OEMs

COREiNSPIRE specializes in the mass production of high-precision components made from copper, brass and non-ferrous metals. Our product range includes electrical fixed contacts, busbars, terminals, connectors, links, lugs, clips, studs, and other application-specific components.

We provide end-to-end manufacturing solutions and custom sub-systems for OEMs and ODMs, supporting high and low voltage electrical assemblies. Our manufacturing capabilities apply to switchgear systems, marine battery switches and power transmission systems for industrial, electrical and marine electrical applications.

Employing state-of-the-art manufacturing processes including multi-axis CNC machining, precision stamping, hot and cold forging, and fabrication processes such as brazing, spot welding, and projection welding etc. COREiNSPIRE combines advanced technology with robust quality assurance protocols to deliver precision-engineered solutions that meet stringent international standards.

Our ancillary capabilities include annealing, superfinishing, specialty surface finishing and plating, which enhance corrosion resistance, superior conductivity and wear resistance, making our components ideal for demanding application environments.

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Achievements

COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, mechanical & automotive industries that highlight its core competencies.

Here are a few products of diverse non-ferrous materials that are developed & manufactured by a variety of tool designs & processes including press working, machining, forging & brazing processes that underpin our achievements: