Copper, Brass & Non Ferrous Components

Assemblies & Components of Copper, Brass & Non-ferrous Metals

ENGINEERING

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of components & assemblies made from copper, brass & non-ferrous metals.
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various application standards (especially Electrical and Electro...nics) and various non-ferrous metal working processes such as Precision Machining, Sheet Metal Working, Drawing, Forging, Casting, Superfinishing, Electron Beam Welding etc. enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements &... desired specifications, we contemplate on vital process parameters such as Homogeneity, Grain Orientation, Microstructure, Surface Finish, Surface Treatments, Conductivity, other Electro-Mechanical Characteristics to appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE AND ADVANCED JOBS

Our core competencies are in handling Heavy Electrical Parts, High / Low Voltage Power Transmission Products, Swit ...ch Gear Parts and other Components made of Copper & Brass (including thin sections of 0.20 mm) for varied applications like Temperature Control, Fluid Engineering, Process Equipment etc. having intricate Shapes & Profiles with Close Tolerances and Geometric Accuracy.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as Grain Orientation issues, Microstru...ctural defects like Inclusions, Scratches, Oxidation on functional surfaces, Thinning & Cracking during Bending, High Burr levels, variations in Electrical Properties etc. and incorporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design parame...ters and render optimum manufacturability solutions such as diligent savings by material Wastage Controls, optimizing Electro-Mechanical Performance, suggesting alternate grade of Raw Materials for techno-commercial advantage.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fin...ite Element Analysis (FEA) etc. for in-depth understanding of clients specifications & further interfacing in assembling and subsequently assisting our tool designers and manufacturing team to profoundly understand the Job profile leading to an optimized production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and prevent...ive maintenance systems supported by tool room for various Non-Ferrous Metal Working Processes to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laboratori...es dedicated to Non-ferrous components' manufacturing and its application fields especially Electrical and Electronics, assist us in enhancing our competencies.

ALLIED PROCESSES , ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like Joining, Soldering, Brazing, Welding, Speciality Surf...ace Finishing, Coating / Plating, other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Copper, brass & non-ferrous components & assemblies are produced using the same manufacturing processes as any other metals.

Please visit our product lines to understand our manufacturing set-ups & testing facilities.

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc.

Copper

  • ETP grade Copper
  • Oxygen Free Copper
  • DHP grade Copper
Copper Alloys

  • Brass
  • Tin Brass
  • Phosphor Bronze
  • Gun Metal
Specialty Alloys

  • Beryllium Copper
  • Copper Iron Alloy
  • Tellurium Copper
  • Tungsten Copper
  • Zirconium Copper
  • Chromium Copper
  • Copper Nickel
  • Silicon Bronze
Other Non-Ferrous Metals

  • Aluminum & its Alloys

Metal Forms Utilized: Bar Stocks (Rounds, Flats, Plates & Profiles), Sheets, Coils, Tubes, Blocks & Thick Sections.

Copper, Brass & Non-Ferrous components & assemblies are produced using the same manufacturing processes as any other metals.

Please visit our product lines to understand the manufacturing processes of each.

As a part of our total solutions approach, we also offer auxiliary and allied processes with a special focus on Electrical & Electronic Components, encompassing…

  • Heat Treatments: Annealing, Homogenizing, Stress Relieving, Solution Treating, Precipitation & Quench Hardening and Tempering
  • Specialty Surface Plating & Treatments: Silver, Tin, Electrolysis Nickel, Acid dipping, Anodizing etc.
  • Surface Finishing: Polishing, Buffing, Etching, Laser Etching, and Electro Polishing.
  • Welding / Brazing / Soldering: Spot Welding, Projection Welding, Spot brazing, Flame Brazing, Indirect brazing, Induction brazing, Wave Soldering, etc.
  • Joining: Specialized joining like Specialized Riveting, Spin Riveting, Interlock by Semi shearing, etc.

All our products are manufactured in adherence to our quality policy & work system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.

Additionally, quality procedures specific to our components made from Copper, Brass & Non-ferrous metal’s manufacturing are…

  • Typical Testing & Inspections inclusive of Raw Material Testing for Chemical Composition and Physical Properties, Surface Roughness Testing, Ultrasonic Testing, Dye Penetrate Testing, etc as per clients’ drawing / specification.
  • For Electrical Applications, tests inclusive of Electrical Conductivity, Thermal Conductivity, Solderability, Brazeability as well as Metallurgical analysis such as Microstructure, Grain Direction etc. are undertaken as required.
  • Any other Customized & comprehensive Quality and / or Performance Tests as per Client Drawings / Specifications, inclusive of Customized Methodology and Accurately Designed Inspection Gauges and Devices.

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured components & assemblies made from copper, brass & non-ferrous metals, with focus on our client’s intent, find their infinite customized applications across all engineering industries.

ACHIEVEMENTS

COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, mechanical & automotive industries that highlight its core competencies.
Here are a few products of diverse non-ferrous materials that are developed & manufactured by a variety of tool designs-press working, machining, forging & brazing processes that underpin our achievements:

FORGED CONTACT TERMINALS

ROTATING CONTACTS WITH DIMPLES

BUSS BARS

GRIP CONTACT

CONTACT CLIPS

POWER TRANSMISSION TERMINAL

OTHER PRODUCTS BY COREiNSPIRE