Forgings

Metal Forgings

ENGINEERING

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of Metal Forgings
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various Forging Standards and processes such as... Closed Die, Open Die, Cold Forge, Upset Forge enables us to select the most suitable combination of Forging processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements & desir...ed specifications, we contemplate on vital process parameters such as Physical, Micro Structural Properties, Plasticity, Friction, Strain Hardening, Forging Rate, Billet Temperature and Die Geometry etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE AND ADVANCED JOBS

Our core competencies are in handling Forging & Stamping having intricate Shapes & Complex Profiles includ...ing non-symmetrical and thin sections, odd sizes etc. with Close Tolerances and Geometric Accuracy of various types of Ferrous, Non Ferrous & other non-metallic raw materials.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as Folds, Under filling, Oversize, Quen...ch Cracks, poor Grain structure, Mismatch, Scale Pitting & Segregation and in corporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design paramete...rs and render optimum manufacturability solutions such as suggesting alternate alloys to maximize forging output, CAD / CAM support for dimensional accuracy, Flow & Thermal Simulation to reduce development time thereby designing the Ideal tooling and process with minimal flash and material wastage etc.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fini...te Element Analysis (FEA) etc. for in-depth understanding of clients specifications & Interfacing in further operations and subsequently assisting our Tool Makers & Forgers to profoundly understand the Job Profile leading to an optimized forging production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and preventi...ve maintenance systems supported by tool room for Forgings Dies, Tools, Jigs, Fixtures, Gauges and Special inspection devices to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laboratories ded...icated to Forging / Stamping / Metal Gathering processes assist us in enhancing our competencies.

ALLIED PROCESSES, ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like Surface Treatment, Heat Treatment, Final Machining, other al...lied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Manufacturing setup with our associated production units, vendors & subcontractors comprises of…

FORGING SHOPs (equipped with):

  • Cutting & Shearing Shop having fully automatic band saws
  • Power Presses (Pneumatic, Hydraulic & Mechanical)
  • Hammers (Hydraulic & Pneumatic)
  • Pre-Heating Facilities
    • Furnaces
    • Induction Set Up
  • Upsetters & Head Forming Machines with continuous feeding
HEAT TREATMENT SHOPS :

To cater Large Jobs for:

  • Hardening
  • Tempering
  • Normalising
TOOL ROOM with SIMULATION SOFTWARE

To produce tooling such as:-

  • Closed Forging Dies
  • Cold Forming Dies
  • Upsetting Dies
INSPECTION FACILITIES 

Equipment & measuring instruments for precision in manufacturing, such as…

  • Digital Verniers & Micrometers
  • Digital Height Gauges
  • Profile Projectors
  • All Standard Inspection Equipment
CONSULTING R&D INSTITUTES & TESTING LABS DEDICATED TO FORGINGS

  • Metallurgical Lab
    For chemical & physical properties inclusive of:

    • Spectro Analysis
    • Upset Tests for Internal Fractures
    • Radiography
    • Liquid Penetrant Testing
    • Ultrasonic Testing
    • Magnetic Particle Inspection, etc.
  • Metrology Lab
    (having advanced instruments like CMM)
    For dimensional & physical measurements

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc.

Non-Ferrous Metals

  • Copper
  • Brass & Other Copper Alloys
  • Aluminum & its Alloys
Ferrous Metals

  • Alloy Steel
  • Carbon Steel
  • Stainless Steel
Specialty Materials

  • Monel & Nickel based Alloys
  • High Strength Aluminium Alloy
  • Tool Steels

Sheet Metal Forms  Utilized : Blocks, Thick Sections, Bar Stocks, Coils & Wires

As a part of our total solutions approach, we also undertake auxiliary and allied processes encompassing…

  • Surface Strengthening and Finish: Shot Blasting, Shot Peening, Sand Blasting, Polishing, Buffing etc
  • Heat Treatments: Solution Annealing, Nitrogen Annealing, Spherodising etc
  • Machining Operations as per the design specifications
  • Surface Platings / Coatings: Zinc Passivation, Nickel Plating etc
  • Specialty Surface Plating / Coatings: Silver, Tin, Electroless Nickel, Hard Chrome Plating etc

All our Products are manufactured in adherence to our Quality Policy & Work System manuals. Please visit our Quality page & Work manuals for an in depth understanding of our Procedures & Systems.

Additionally, Quality procedures specific to Our Forged components manufacturing are…

  • Typical Testing & Inspection inclusive of Raw Material & Forgings for Chemical Composition and Physical Properties, Microstructure, Tensile Test, Radiography, Hardness Test, Liquid Penetrant Testing, Ultrasonic Testing, Magnetic Particle Inspection, etc are performed as per the desired specifications
  • Specialized Mechanical Testing such as Shock Resistance Test, Creep Strength Test, Surface Roughness Tests and Salt Spray Testing are performed as per the desired specifications
  • Additional customized & comprehensive quality tests as per client drawings / specifications, inclusive of Accurately Designed Inspection Gauges and Devices

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured rubber & polymer components & assemblies with focus on our client’s intent, find their infinite customized applications across all engineering industries.

ACHIEVEMENTS

From simple upsetting / forming to precision closed die forgings, COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, mechanical & automotive industries that highlight its core competencies.
Here are a few products of ferrous & non-ferrous metals, developed & manufactured by a variety of forging processes that underpin our achievements:

FORGED SWITCH TERMINALS

ENGINE CAMSHAFT

AUTOMOTIVE DRIVE LINE FLANGE

GEAR BOX SYNCHRONIZER RING

U.J CROSS HOLDER

ENGINE CONNECTING ROD

OTHER PRODUCTS BY COREiNSPIRE