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Plastic Components & Assemblies

Components & Assemblies made from Plastics
 

ENGINEERING

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of components & assemblies made from Plastics
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various Plastic Polymers and Molding processes such as Injection Mol...ding, Compression Molding, Extrusion Molding, Blow Molding etc. enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements & desi...red specifications, we contemplate on vital process parameters such as Mechanical / Physical, Optical, Thermal, Electrical, Colourability, Wear Pattern etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE AND ADVANCED JOBS

Our core competencies are in handling Conventional and Speciality Polymers with different types of Fillings/Additi...ves to produce Plastic Components having intricate Shapes and complex Profiles with customized Chemical-Physical characteristics.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as Warpage, Sink Marks, Flow Marks, Gas Marks, Fla...sh, Short filling, Thin Wall Sections, Weld Lines, Silver Streaks etc. and incorporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design param...eters and render optimum manufacturability solutions such as Low Cost Alternate Grade of Raw material, applying Mold Flow Analysis & DFM for cost effective Mould Design & Process etc.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fini...te Element Analysis (FEA) etc. for in-depth understanding of clients specifications & with assembly requirements and precisely recommending design alternatives using Mold Flow Analysis and subsequently assisting our Tool Makers & Molders to profoundly comprehend the component characteristics leading to an optimized production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and preventive maint...enance systems supported by tool room for Plastics Moulds, Gauges and Special Inspection Devices to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laborator...ies dedicated to Plastic Technology & Mold Design for assistance in Mold Development and raw material processing assist us in enhancing our competencies.

ALLIED PROCESSES , ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like Warpage Prevention, Electro-plating (such as Chrome Plati...ng on ABS Plastics etc), Annealing of Thermostatic Materials and other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Manufacturing setup with our associated production units, vendors & subcontractors for precision machining comprises of…

MOULDING SHOPS 

  • Injection Moulding Machines ranging from 80T to 150T
  • Compression Moulding Machines ranging from 80T to 300T
  • Extruders to produce complicated profiles
  ANCILARY EQUIPMENTS 

  • Mixing Machines
  • Grinders
  • Hopper Dryers
  TOOL ROOM WITH SIMULATION SOFTWARE 

To produce various moulds such as:-

  • Precision Injection Moulds
  • Intricate Profile Compression Moulds
  • Critical Extrusion Dies
  • Software for Mould Flow Analysis
INSPECTION FACILITIES  

  • Plastic Specific
    • Hardness Testers
    • Elongation, Tensile, Compressive, Shear, Impact Testers
    • Ash Content Testers
    • Flammability Tester
    • Glass Content Tester
  • General Measuring Instruments
    • Digital Verniers & Micrometres
    • Digital Height Gauges
    • Profile Projectors
    • Digital Surface Roughness Testers
    • All Standard Inspection Equipment
  CONSULTING R&D INSTITUTES & TESTING LABS 

Strategic alliance with…

  • Consulting Plastic Technology Experts
  • Plastic Technology Institutes & Laboratories
   

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc.

ENGINEERING POLYMERS   THERMO-SET MOULDING MATERIALS
CODE POLYMER NAME   CODE POLYMER NAME
ABS Acrylonitrile Butadiene Styrene   PF Phenol Formaldehyde (Bakelite)
PA66 Nylon 6 & 66   SMC Sheet Moulding Compound
PA66 + Glass Glass Filled Nylons   DMC Dough Moulding Compound
POM-K Delrin      
PBT Arnite      
PC Poly Carbonate (Glass Filled & Non Glass)      
PU Polyurethane Pu (Ether & Ester Based)      
PP Poly Propylene      
PPS Poly Phenylene Sulphide      
SAN Styrene Acrylonitrile Copolymer      
TPU Thermoplastic Polyurethane      

As a part of our total solutions approach, we also undertake auxiliary and allied processes encompassing…

  • Post Production: De-flashing and cleaning operations of molded parts
  • Decorative Coatings: Various types decorative metallic and other types of coatings are done as per customer specifications
  • Onward Operations: Further assembly operations, plastic joining operations like ultrasonic welding and testing as per clients’ specifications is undertaken

All our plastic products are manufactured in adherence to our quality policy & work system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.

Additionally, quality procedures specific to our plastic components & assembly manufacturing are…

  • Testing of Raw Material and Polymer identification: Chemical Composition, Specific Gravity, Water Absorption, Compressive, Impact, Shear, Tensile Strength, Elongation at Rupture, Flammability, Thermal Expansion, Glass Content, Ash content, Hardness and Shrinkage etc.
  • Post Molding / Curing: Physical and chemical testing to ensure desired product parameters like Hardness, Temperature Resistance, Elasticity, Compression, Stretch-ability, Load / Deflection characteristics etc
  • Visual Inspection: To detect Molding Defects like Flash, Gate marks, Ejector Pin Marks, Sink Marks, Weld Line, Joint Line etc
  • Customized & comprehensive quality tests as per client drawings / specifications using Precisely Designed and Developed Inspection Gauges and Devices
  • Tie ups: with CMM Facilities to inspect complicated dimensions and profiles
 

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured plastic components & assemblies with focus on our client’s intent, find their infinite customized applications across all engineering industries.
 

ACHIEVEMENTS

From a simple moulded part to injection moulded parts having intricate geometry, COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, automotive & mechanical industries that highlight its core competencies.
Here are a few products developed & manufactured by a variety of plastic mould designs & manufacturing processes that underpin our achievements:

BALL & BELLOW FOR VALVE

DRIVE GEAR – WIPER MOTOR

SEAT & WASHER FOR BALL JOINT

BASE PLATE FOR ROTARY SWITCHES

HOUSING - GEAR CHANGE LEVER

AUTOMOTIVE DOOR HANDLE

OTHER PRODUCTS BY COREiNSPIRE