Precision Machined Components

Precision Machined Components & Assemblies.

ENGINEERING

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of Precision Machined Components & Assemblies.
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various Precision Machining processes such as... Turning, Milling, Grinding, Specialty Metal Removal and Super Finishing etc. using Conventional and Advanced CNC Machines enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements... ts & desired specifications, we contemplate on vital process parameters such as Tolerances, Flatness, Surface Roughness, Parallelism, Squareness, Concentricity, Hardness Value, etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE AND ADVANCED JOBS

Our core competencies are in handling Machining & Super Finishing of Components having intricate... Shapes & Profiles with Close Tolerances and Geometric Accuracy of various types of Ferrous, Non Ferrous & other non-metallic raw materials like Plastics & Hard Polymers.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as Scratches, Burn Marks, Chattering Marks, High Burr... levels, Bad Surface Finish, Tool wear etc. and incorporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design para...meters and render optimum manufacturability solutions such as suggesting alternate raw material and / or Low Cost / Optimal Process, revisions in tolerance values, altering surface finishes and Type of Fits, minimizing machining allowances & wastages etc.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fini...te Element Analysis (FEA) etc. for in-depth understanding of clients specifications & further interfacing in assembling and subsequently assisting our Machine Operators / Programmers to profoundly understand the job profile leading to an optimized production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and... preventive maintenance systems supported by tool room for Jigs, Fixtures, Work Holding Devices and Special Inspection Gauges etc. to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laboratories dedi...cated to Precision Machining assist us in enhancing our competencies.

ALLIED PROCESSES, ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like Surface Treatment, Electroplating, Heat Treatment, oth...er allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Manufacturing  set-up with our associated production units, vendors & subcontractors for Precision Machining comprises of…

CONVENTIONAL MACHINES

  • Lathes
  • Automate & SPMs
  • Drilling & Tapping
  • Milling
  • Surface & Cylindrical Grinding
  • Threading Rolling
ADVANCED MACHINES

  • CNC-Lathes
  • CNC-VMC
  • CNC-Boring
  • CNC-5 Axis
AUXILIARY PROCESS MACHINES & TOOL ROOM

  • Ultrasonic Cleaning
  • Vibrator De-burring Machine
  • Auxiliary Tool Room: For Jigs, Fixtures, Holding Devices etc.
INSPECTION FACILITIES 

Equipment & measuring instruments for precision in manufacturing, such as…

  • Digital Verniers & Micrometers
  • Digital Height Gauges
  • Profile Projectors
  • Digital Surface Roughness Testers
  • All Standard Inspection Equipment
CONSULTING R&D INSTITUTES & TESTING LABS

  • Metallurgical Lab
    (For Chemical & Physical properties)
  • Metrology Lab
    (Having Advance Instruments like CMM)

We process Raw Materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI, etc.

Non-Ferrous Metals

  • Copper
  • Brass & Other Copper Alloys
  • Aluminum Alloys
Ferrous Metals

  • Carbon Steels
  • Alloy Steels
  • Stainless Steels
Hard Materials

  • Plastics & Polymers
  • Phenolic Materials
  • Fiber Glass

Input Forms Utilized: Bar Stocks (Rounds, Squares, Flats & Profiles), Tubes & Pipes, Blocks & Thick Sections, Forgings & Castings

As a part of our total solutions approach, we offer auxiliary and allied processes encompassing…

  • Heat Treatments: Conventional Hardening and Tempering / Annealing, Case Carburizing / Hardening, Induction Hardening, Plasma Nitriding et
  • Surface Finishing: Polishing, Buffing, Etching, Laser Etching and Electro Polishing
  • Surface Plating / Coatings: Zinc Plating, Nickel Plating, Black oxidizing, Powder Coating & anodizing in different Qualities / Colors etc
  • Specialty Surface Plating / Coatings: Hard Chrome Plating, Silver & Tin Plating, Electrolysis Nickel, etc

All our products are manufactured in adherence to our quality policy & work system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.

Additionally, quality procedures specific to our precision machined components manufacturing are…

  • Typical testing & inspections inclusive of raw material testing for chemical composition and physical properties, surface roughness testing, ultrasonic testing, dye penetrant testing, etc as per clients’ drawing / specification
  • Customized & comprehensive quality tests are as per client drawings / specifications using precisely designed and developed inspection gauges and devices

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured precision machined components & assemblies with focus on our client’s intent, find their infinite customized applications across all engineering industries.

ACHIEVEMENTS

From simple turning, milling to super finishing in microns, COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, mechanical & automotive industries that highlight its core competencies.
Here are a few products developed & manufactured by a variety of machining processes that underpin our achievements:

PRECISION MACHINED COPPER COLLET

BLOCK WITH MILLED ARMS & X HOLES

BALL PIN & HOUSING FOR BALL JOINT

HELIX MILLED CONNECTOR

MACHINED HUB FOR ROTOR SHAFT

MOTOR DRIVE SHAFT

OTHER PRODUCTS BY COREiNSPIRE