Rubber & Polymer Components

Components & Assemblies made from Rubber & Polymers

ENGINEERING

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of components & assemblies made from Rubber & Polymers.
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various Rubber Component Manufacturing processes such as Compres...sion & Transfer Molding, Injection Molding, Profile Extrusion etc. with added knowledge to differentiate & identify appropriate Polymer Selection, Formulation & Compounding enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements & desi...red specifications, we contemplate on vital process parameters such as Chemical and Physical Properties, Hardness, Elasticity, Resilience, Stretch-Ability, Temperature Resistance, Heat Aging, Flame Resistance, Tear Resistance, Metal Bonding , Colouring, etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE AND ADVANCED JOBS

Our core competencies are in handling Rubber & Rubber to Metal Bonded Components, O Rings, Packing, Gaske...ts, Oil Seals and such critical engineering rubber products having intricate Shapes / Profiles & Polymer Compounding with customized Chemical-Physical characteristics.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as Flash, Air Traps & Bubbles, Geomet...ric Distortion, Frosting, Leakages in thin Sections, Discoloration etc. and incorporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design param...eters and render optimum manufacturability solutions such as Re-Formulations of Rubber Compounds to achieve desired Chemical-Physical Properties, recommending Cost Savings using efficiently designed Molds / Dies and optimum Process Design, applying DFM thereby eliminating sharp corners and deep undercut etc. to reduce mould cost and improve process efficiency.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fini...te Element Analysis (FEA) etc. for in-depth understanding of clients specifications & subsequently assisting our Mixing Mills, Dies Makers & Molders to profoundly comprehend the component characteristics leading to an optimized production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and prevent...ive maintenance systems supported by tool room for Molding Dies, Gauges and Special Inspection Devices to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consultingTechnical Experts, R&D Institutes and laborator...ies dedicated to Rubber Technology and Chemical-Physical testing for assistance in Design, Development & Formulation assist us in enhancing our competencies.

ALLIED PROCESSES, ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like minute detailing of finishing operations such as Flash Clean...ing, Lubrication etc. for critical engineering applications and other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Manufacturing setup with our associated production units, vendors & subcontractors for rubber & rubber-metal bonded components comprises of…

RUBBER MIXING MILLS

  • Roller Mills for mixing of compounds
  • Separate mixing of black carbon based & coloured compounds
MOULDING MACHINES & EXTRUDERS

  • Automatic / semi automatic moulding machines
    (with multiple platens with time and temperature controllers)
  • Compression moulding machines
  • Injection moulding machines
  • Extruders for profiles & hoses
CONSULTING R&D INSTITUTES & TESTING LABS
Strategic alliance with…

  • Consulting rubber technology experts
  • Rubber technology institutes & laboratories
INSPECTION FACILITIES 

  • Rubber Specific
    • Hardness Testers
    • Elongation, Tensile, Strecthability Testers
    • Ash Content Testers
  • General Measuring Instruments…
    • Digital Verniers & Micrometers
    • Digital Height Gauges
    • Profile Projectors
    • Digital Surface Roughness Testers
    • All Standard Inspection Equipment

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc.

CODE TYPE OF RUBBER
NR Natural Rubber
IR Isoprene Rubber
IIR Butyl Rubber
BR Butadiene Rubber
SBR Styrene Butadiene Rubber
NBR Nitrile Butadiene
Q Silicon
EPDM Ethylene Propylene Diene Monomer
CR Chloroprene Rubber
AU/EU Poly-Urethane
FKM Viton

As a part of our total solutions approach, we also undertake auxiliary and allied processes encompassing…

  • Metal Components used as inputs for Rubber to Metal Bonded Products (such mounts, bushings, oil seals etc.) are manufactured by us. Please visit the following section for details
    • Precision Turned & Machined Components
    • Sheet Metal Pressed & Formed Components
    • Forgings and Stampings
  • Post Production : De-flashing and cleaning operations of molded parts
  • Protective Coatings: Various types of protective coatings for preservation of rubber properties
  • Other Coatings: Painting / coating on metal components as called for by the specifications
  • Onward Operations: Further assembly operations and testing is as per our customer specifications

All our products are manufactured in adherence to our quality policy & work system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.

Additionally, quality procedures specific to our Rubber & polymer components & assembly manufacturing are…

  • Compounding: Composition & Formulation QC, Physical & Chemical Testing, analysis of sample Slabs, Buttons and Dumbbells etc as per prescribed standards or clients’ drawing / specifications
  • Post-Molding / Curing: Physical and chemical testing to ensure desired product parameters like Hardness, Temperature Resistance, Elasticity, Compression, Stretch-ability, Load / Deflection Characteristics, Metal Bonding, Coloring etc
  • Visual Inspection is carried out on every component to detect Molding Defects like Flashes, Gate Marks and Joint lines etc
  • Customized & comprehensive quality tests are as per client drawings / specifications using Precisely Designed and Developed Inspection Gauges and Devices

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured Rubber & Polymer components & assemblies with focus on our client’s intent, find their infinite customized applications across all engineering industries.

ACHIEVEMENTS

From simple compression mouldings & extrusions to injection moulding, COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various electrical, mechanical & automotive industries that highlight its core competencies.
Here are a few products developed using a variety of rubber raw materials and manufactured  by diverse processes that underpin our achievements:
Automotive Trailing Arm Bush

AUTOMOTIVE TRAILING ARM BUSH

Automotive Gear Box Mount

AUTOMOTIVE GEAR BOX MOUNT

Automotive Suspension Arm Bush

AUTOMOTIVE SUSPENSION ARM BUSH

Propeller Shaft Coupling W/Bearing

PROPELLER SHAFT COUPLING W/ BEARING

Dust Cover Boot for Ball Joint

DUST COVER BOOT FOR BALL JOINT

O Rings, Oil Seals & Gaskets

O RINGS, OILS SEALS & GASKETS

OTHER PRODUCTS BY COREiNSPIRE