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Sheet Metal Pressed & Formed Components

Sheet Metal Pressed & Formed Components

ENGINEERING

Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of Sheet Metal Pressed Parts, Components & Assemblies.
ENGINEERING EXPERTISE FOR COST EFFECTIVE PRODUCTS

Our comprehensive and practical knowledge of various Sheet Metal & pressing processes such as Fine Blank...ing, Progressive Die Tool Stamping, Deep Drawing, Slide Forming enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.

IN-DEPTH UNDERSTANDINGS OF CLIENTS' REQUIREMENTS

Having penetrative abilities to understand clients' product key attributes, its functional requirements & des...ired specifications, we contemplate on vital process parameters such as Shearing-Bending Allowance, Spring Back, K-Factor, Flatness, Squareness, Parallelism etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.

HANDLING INTRICATE & ADVANCED JOBS

Our core competencies are in handling Sheet Metal & Press jobs having intricate Shapes & Complex Profil...es (including thin walled sections, Deep Drawing etc.) with Close Tolerances and Geometric Accuracy of various types of Ferrous, Non Ferrous & other non-metallic raw materials.

PREDEFINED REMEDIES TO AVOID PROCESS DEFECTS

We are apt to envisage & encounter process defects and limitations such as variation in Tolerance and Cen...tre Distances, Folds and Rough / Irregular Sheared Edges, Variations in Embossing / Forming, Cracks developed due to Flairing / Deep Drawing / Bending, High Burr levels etc. and incorporate predefined remedies while designing the manufacturing plans.

VALUE ENGG, REVERSE INTEGRATION & DESIGN UPGRADE

We stand ready with our backward integration expertise and value engineering initiatives to revisit design para...meters and render optimum manufacturability solutions such as envisaging Low Cost / Optimal Tooling Design, effective strip layout to curb scrap loss, introducing ribs to improve strength and rigidity of sections, tabs to eliminate locating fixtures etc.

ENGINEERING SOFTWARE APPLICATION & INFO TECH

We provide comprehensive support in product design & development using advanced tools such as 3D Soft...ware, Finite Element Analysis (FEA) etc. for in-depth understanding of clients specifications & further interfacing in assembling and subsequently assisting our Tool Makers & Press shop Managers to profoundly understand the job profile leading to an optimized tooling and production process thus adding value to clients' end product quality.

MANUFACTURING ENGINEERING & TOOLING SOLUTIONS

Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and prevent...ive maintenance systems supported by tool room for Toolings, Forming Dies, Jigs, Fixtures, Gauges and Special Inspection Devices to achieve mass production with consistent quality at minimal inspection.

ALLIANCE WITH TECHNICAL INSTITUTES & EXPERTS

Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laborato...ries dedicated to Sheet Metal Engineering assist us in enhancing our competencies.

ALLIED PROCESSES , ASSEMBLY ENGG. & TOTAL SOLUTIONS

Our post-manufacturing and supportive activities like Jointing, Crimping, Soldering-Brazing, various kinds of... Welding, Surface Treatment, Electroplating, Heat Treatment, other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.

MANUFACTURING

Manufacturing setup with our associated production units, vendors & subcontractors comprises of…

Fully Equipped TOOL ROOM

with measuring instruments to produce simple & advance tooling such as

  • Multi Cavity Tooling
  • Progressive Tooling
  • Compound Tooling
  • Multi Slide Tooling
  • Accurately Designed Inspection Gauges & Devices
CONVENTIONAL MACHINES

  • Shearing Machines
  • Hydraulic & Mechanical Power Presses Ranging from 2 Tons to 400 Tons
  • Profile Cutting Machines
  • Vibrator De-burring Machine
ADVANCED MACHINES

  • CNC – Laser Cut Machines
  • Press Brakes (Including CNC)
  • CNC Turret Press
  • Plasma Cutting Machines

CONSULTING R&D INSTITUTES & TESTING LABS

  • Metallurgical Lab (For chemical & physical properties)
  • Metrology Lab (having advance instruments like CMM)

We process raw materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI, etc.

Non-Ferrous Metals

  • Copper
  • Brass & Other Copper Alloys
  • Aluminum Alloys
Ferrous Metals

  • Carbon Steels
  • Alloy Steels
  • Stainless Steels
Hard Materials

  • Plastics & Polymers
  • Phenolic Materials
  • Hard Fabrics
  • Fiber Glass

Sheet Metal Forms Utilized: Rolled Sheets, Strips, Flats, Coils, Foils, Wire Mesh, Thick Sections etc.

As a part of our total solutions approach, we also offer auxiliary and allied processes encompassing…

  • Surface Platings / Coatings: Zinc Passivation, Nickel Plating, Powder Coating, Anodizing in different qualities / colors etc
  • Specialty Surface Plating / Coatings: Silver, Tin, Electrolysis Nickel, Hard Chrome Plating, Non-stick coatings etc
  • Surface Treatments: Polishing, Buffing, Etching, Laser Etching etc
  • Heat Treatments: Various types of Heat Treatments as called for by the client’s specifications
  • Joining: Specialized joining like Specialized Riveting, Spin Riveting, Interlock by Semi shearing, etc
  • Welding: Spot Welding, Projection Welding, TIG, MIG, Argon and CO2 Welding

All our Products are manufactured in adherence to our Quality Policy & Work System manuals. Please visit our Quality page & Work manuals for an in depth understanding of our Procedures & Systems.

Additionally, Quality procedures specific to Our Sheet Metal Pressed & Formed components manufacturing are…

  • Typical testing & inspections inclusive of raw material testing for Chemical Composition and Physical Properties, Surface Roughness Testing, Ultrasonic Testing, Dye Penetrate Testing, etc as per Clients’ Drawing/ Specification.
  • Customized & comprehensive quality tests as per client drawings / specifications, inclusive of accurately designed Inspection Gauges and Devices.

PRODUCTS & IT'S APPLICATIONS

Our value engineered & manufactured sheet metal & pressed components & assemblies with focus on our client’s intent, find their infinite customized applications across all engineering industries.

ACHIEVEMENTS

From Simple Blanking, Bending to Fine Blanking & Extra Deep Drawing, COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various Electrical, Mechanical & Automotive industries that highlight its core competencies.
Here are a few products developed & manufactured by a variety of machining processes that underpin our achievements:

ISOLATING CONTACT

WAVE CLIP

COVER FOR PUMP NOZZLE

BRAKE PAD HOLD DOWN CLIP

HOLD DOWN CUP

BRAKE CONTROL LEVER

OTHER PRODUCTS BY COREiNSPIRE