ENGINEERING
Engineering being our core, any project undertaken, may it be a simple component or a complex assembly, flows through our following engineering proficiencies to achieve techno-commercial finesse in the array of manufacturing of Springs & Wire Forms.
Our comprehensive and practical knowledge of various International Spring Standards such as EN,DIN, JIS, ASTM, mater...ials and manufacturing processes such as Hot Coiling, Cold Coiling,Wire Forming etc. enables us to select the most suitable combination of processes and machines that in turn achieves the most desirable Cost / Precision / Volume / Time efficiency matrix.
Having penetrative abilities to understand clients' product key attributes, its functional requirements & desi...red specifications, we contemplate on vital process parameters such as Load Deflection characteristics, Torque Analysis, Spring Rate, Fatigue Life Prediction, Modulus of Torsion and Elasticity etc. and appropriately design customized development and manufacturing plans to achieve an optimized techno-commercial product.
Our core competencies are in handling & manufacturing of intricate Types, Shapes and Sizes of Compression, Exten...sion, Torsion and Heavy Duty Coil Springs made of Wires, Flats & Tapered Wire Forms.
We are apt to envisage & encounter process defects and limitations such as Non uniform Spring Rate, Loss of Tens...ion/Compression/Torque during working life, Variations in Coiling Tolerances, Failure in Fatigue Life etc. and incorporate predefined remedies while designing the manufacturing plans.
We stand ready with our backward integration expertise and value engineering initiatives to revisit design param...eters and render optimum manufacturability solutions such as suggesting alternate alloys to improve coiling rate, optimizing spring design to improve strength and life for e.g. Modifying design for height Extensions in rough road conditions to maximize ground clearance with heavy duty performance.
We provide comprehensive support in product design & development using advanced tools such as 3D Software, Fini...te Element Analysis (FEA) etc. for in-depth understanding of clients specifications & by precisely recommending design alternatives, Interfacing in further assembling and subsequently assisting our tool makers & machine programmers / operators to profoundly comprehend the spring characteristics leading to an optimized production process thus adding value to clients' end product quality.
Our engineers have meticulous knowledge of manufacturing engineering, Tool design-development and prevent...ive maintenance systems supported by tool room for Mandrels, Forming Fixtures, Gauges and Special Inspection Devices to achieve mass production with consistent quality at minimal inspection.
Our strategic tie-ups with strong networks of consulting Technical Experts, R&D Institutes and laborator...ies dedicated to springs & its manufacturing processes assist us in enhancing our competencies.
Our post-manufacturing and supportive activities like End Grinding, Hardening, Tempering, Shot Peening, Surface Fini...shing, Oiling, Painting, Powder Coating, Plating and other allied processes and assembling, added with customized packaging makes us a Total Solution Provider to our Clients.
MANUFACTURING
Manufacturing set-ups with our associated production units, vendors & subcontractors for producing Springs and Wire forms comprises of…
RAW MATERIAL PROCESSING FACILITIES:
Conventional, Automatic and CNC Machines with inspection facilities of raw material for bars / wires ranging from Ø6mm to Ø30mm inclusive of:
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HOT COILING FACILITIES:
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COLD COILING FACILITIES:
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POST COILING FACILITIES
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COMPLETE INSPECTION FACILITIES
Comprising of
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We process Raw Materials of various International Standards like DIN, BS, ASTM, EN, JIS, ISI etc
FERROUS METALS
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NON-FERROUS METALS
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RAW MATERIALS SIZE UTILIZED
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As a part of our Total solutions approach, we also undertake auxiliary and allied processes encompassing…
- Post Coiling: Stress Relieving, Shot Pinning, End Grinding
- Protective Coatings: Painting, Powder Coating, Black Oxidizing, Plating, Oiling
- Onward Operations: Further Assembly Operations and Testing as per Customer Specifications is undertaken
All our products are manufactured in adherence to our quality policy & work flow system manuals. Please visit our quality page & work manuals for an in depth understanding of our procedures & systems.
Additionally, standard quality tests specific to spring manufacturing are…
- NDT of Bars / Wires and inclusive of Springs Magnetic particle inspection, Eddy current testing
- Hardness testing
- Load / torque testing
- UTS Testing for Spring Wires
- Spring Endurance Testing
- Scragging and Cramping Test
- Salt Spray Testing
PRODUCTS & IT'S APPLICATIONS
Our value engineered & manufactured Springs & Wire Forms with focus on our client’s intent, find their infinite customized applications across all engineering industries.
In the dynamic spectrum, below are some Industries we serve
- Automotive, Trailers & Off Road Vehicles
- Electrical & Energy
- Marine Electricals
- Motion Conveyance & Material Handling
- Hydraulics Pumps Motors & Valves
- Compressors Pneumatic Tools
- Climate Control & Refrigeration
- Architecture & Glass Hardware
- Irrigation & Agricultural Machinery
- General Industrial Equipment Hardware & Fasteners
ACHIEVEMENTS
From simple compression springs to intricate coil forms and thick wire springs, COREiNSPIRE has achieved its ingenuity to cutting edge products applied across various automotive, mechanical & electrical industries that highlight its core competencies.
Here are a few products developed & manufactured by a variety of spring manufacturing processes that underpin our Achievements: